Stage 04 · The factory floor
Production Floor
Every batch on the floor, step by step, gram by gram.
Production Floor turns a scaled formula into a batch: raw material issue, each process step with its operator and time, in-process checks, yield and packing. The batch manufacturing record builds itself as the work happens.
Production Floor / Ashwagandha Churna / 200 kg
Batch B-1147
Issued
200.0 kg
Yield
194.6 kg
Yield %
97.3%
| Step | Equipment | Operator | Output | Check | Status |
|---|---|---|---|---|---|
| Cleaning | Sorting table 2 | R. Thakur | 199.1 kg | Foreign matter nil | Done |
| Milling | Pulveriser P-1 | S. Rana | 197.4 kg | Temp 41 °C | Done |
| Sieving | Vibro sifter #80 | S. Rana | 194.6 kg | Mesh intact | Done |
| Filling | Auger filler F-2 | M. Devi | 1,946 x 100 g | Fill weight | Running |
What it does
Batch issue, process steps, yields, packing and labels.
Batch issue
Raw materials are issued lot by lot against the scaled formula. Weighments are recorded with the person who weighed them.
Process steps
Cleaning, drying, milling, sieving, kadha boiling, fermentation, tablet pressing, coating and filling, each with equipment, operator and time.
In-process checks
Temperature, boil-down, pH, tablet weight, hardness and fill weight recorded at the step where they are taken.
Yield tracking
Output is recorded at each step so you can see where material is lost, not just the final number.
Packing and labels
Pack the batch into bottles, jars or cartons and print labels with batch number, manufacturing date and expiry date.
Long processes
Asava and arishta batches that ferment for weeks stay open with their dates, readings and vessel numbers.
How the work moves
Step by step, the way your team already works.
- 1
Plan
Choose formula, batch size and date. Qualifying lots are reserved.
- 2
Issue
Store issues lots in FIFO order, weighed and signed.
- 3
Process
Each step is recorded with equipment, operator, readings and output.
- 4
Pack
Finished goods are packed and labelled, then wait in quarantine for QC release.
Kept on every record
- Batch number, formula and version
- Raw material lots and quantities issued
- Equipment and vessel used at each step
- Operator and checker for each step
- In-process readings and times
- Stage-wise and final yield
- Packing material lots used
- Units packed and label details
Ready for release
There is space on this shelf for your next batch.
Bring one real formula and one real batch to the demo. We will set it up in front of you, from herb lot to labelled bottle, so you can judge Ayuranmol on your own plant's work.
Triphala
Churna
Chyawan
Prash
Batch record
- Mfg. by
- your plant
- Batch
- your first
- Tested
- your lab
- Released
- your QC head
Dashamool
Arishta
Mahanarayan
Taila